Biomass pellet machine

The ring die pellet machine is a machine that directly presses pellets from crushed materials such a

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Throughput:
Accept customization
After-sales service:
One year warranty
Machine advantages:
High output and low energy consumption
Scope of application:
Corn stalks, wheat straw, rice straw, peanut shells, etc.

Product Intro
Technical parameters
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Product Intro

Biomass pellet machine is a kind of biomass energy pretreatment equipment. It mainly uses agricultural and forestry processing waste such as wood chips, straw, rice husks, bark and other biomass as raw materials, and solidifies them into high-density pellet fuel through pretreatment and processing. Biomass pellet machines are divided into flat-die biomass pellet machines and ring-die biomass pellet machines.

working principle

The working principle of the ring die pellet machine mainly relies on the pressure and friction between the template and the mold to gradually shape the raw materials and finally cut them into granular products. The specific process is as follows:
1. Feeding: The biomass raw materials are fed through the feeder, and then sent into the hopper of the ring die pellet machine after pretreatment such as crushing and mixing.
2. Extrusion: The raw materials are subjected to the force between the high-speed rotating template and the stationary mold in the hopper, and gradually form granular materials.
3. Cutting: After extrusion, the granular material is pushed to the inside of the mold to form a ring shape. The cutting edge on the inside of the mold cuts the particles to produce granular products with the same length.
4. Discharging: The granular products are sent to the discharging port to produce the products of the ring die pellet machine.

Biomass pellet machine Flow chart

Scope of application

Stem fuel (i.e. biofuel) uses solid waste from crops such as corn stalks, wheat straw, rice straw, peanut shells, corn cobs, cotton stalks, soybean stalks, weeds, branches, leaves, sawdust, bark and other solid waste as raw materials.

Biomass pellet machine1 Biomass pellet machine2

Biomass pellet machine Use Scenarios

Advantages of biomass pellet mill:

1. The motor and the main shaft of the pellet machine are installed parallel and vertical, which can reduce the energy loss in the transmission process, and the output power is bigger and the energy efficiency conversion is higher.

2. Integral gearbox, reducer shell overall casting, not easy to deform, good rigidity, high stability

3. High degree of automation of the control system, the control system of the wood chip pellet mill, you can use the tablet PC and mobile APP, real-time monitoring of the temperature of the key components and the current of the equipment.

4. Self-injecting oil circulating oil pump, automatically provide continuous and stable lubrication for the pellet machine parts to avoid wear and tear.

6. High wear-resistant and high-capacity stainless steel wood chip pellet mill mold or 42CrMo material grinding tool.

Biomass pellet machine5 Biomass pellet machine6

Technical parameters

Model	Size (mm)	Capacity（kg/h)	Weight （t)	Motor（kw）	Oil Pump（kw）	Pushed System (mm)
HT-470	2300X1050X1800	800-1000	2.8	55-4	0.55	1.5
HT-560	*260016002100*	1000-1500	4.6	90-4	0.75	1.5
HT-580	3150X1250X2100	1500-2000	4.8	110-4	1.1	2.2
H-T650	2530X1400X1950	2000-2500	5.3	132-4	1.1	2.2
HT-700	2560X1550X2190	2500-3000	6.5	160-4	1.5	2.2
HT-850	2700X1750X2300	3000-4500	8.5	220-4	2.2	3
For more please contact: [email protected]

Freequently Asked Question

Solve your worries here

Engineers at hengju Machinery are available 24 hours a day, ready to answer any questions you may have, just to solve your various needs!.

How can you provide us the after sales services if we buy equipment from you?
1. Our local distributor will provide the after sales services to you.
2. We supply you the free spare parts during the warranty time.
3. We provide far distance after sales services by Skype or other means.
What kinds of raw materials can be used for making wood pellets?

For example, crop straw, peanut shells, rice husks, bamboo chips, palm, caragana, leaves, waste cloth and other combustible materials can be used as raw materials for for making wood pellets. The raw materials of biomass pellets are mainly divided into two categories: wood waste and agricultural waste. In addition, you can also consider using biomass resources such as switch grass and miscanthus as raw materials.

Logs, branches, leaves, bark, dead wood and other wood waste
The calorific value of biomass fuel pellets determines the energy, quality and efficiency of the fuel. Therefore, when we choose wood, we need to consider and analyze the different calorific values of different types of wood.

Forest waste is a potential raw material resource for making wood pellets. Generally speaking, softwood barks such as pine bark, birch bark and oak bark are the preferred raw materials. They have a higher lignin content (15-30%) and a wider distribution range, making it easier to obtain raw materials.

Wood chips, sawdust and other wood waste generated by industries such as wood processing and furniture manufacturing are also important raw materials for making wood pellet. The secondary utilization of wood waste can reduce the processing cost of wood pellets and improve resource utilization efficiency.

Agricultural waste
Agricultural waste is also an important raw material for biomass pellet machines to make wood pellets. We need to know roughly the pelletizing rate of each raw material, as well as the lignin content (usually 15-30%), which is the key to determining whether agricultural waste can be successfully pelletized. The following table will provide you with the commonly used agricultural waste in pellet production machines and their characteristics.

Other raw materials
There are many other potential biomass resources that can be used for biomass pellet production. Exploring and utilizing these resources can diversify raw material production and reduce the cost of wood pellet production. For example, energy crops, food processing waste, cellulose waste, aquatic plants, urban organic waste, livestock and poultry manure, etc. can all be used to make biomass pellets.

Selection of biomass pellet machine
Flat die pellet machines are easy to operate and highly efficient, but have a slightly lower output than ring die pellet machines. Ring die pellet machines have a higher output and are more suitable for larger scale wood pellet production lines. The working principle of biomass pellet machines is to gradually squeeze and press biomass raw materials into dense, high-quality fuel pellets using dies and rollers. The wood pellets produced by ring die pellet machines also have the characteristics of high density and high combustion efficiency.
In short, flat die pellet machines and ring die pellet machines have unique advantages in various production scales and applications. The appropriate pellet machine depends on production needs, material properties and required output.
The biomass pellet machine produced by Henan Hengju Machinery are suitable for a variety of raw materials, whether it is wood waste or agricultural waste, can be easily processed. Contact us for more details on biomass pellet machine.
What's the warranty time for your equipment?

We will provide customers with a 2 year extended warranty

Is Wood Pellet Business Profitable?

The wood pellet business is certainly profitable. Calculated based on a ring die pellet machine with a production capacity of 1 ton per hour, the annual profit is about 150,000 US dollars, so the wood pellet business is very promising.

In recent years, with the development of the waste resource recycling industry, wood pellets have been widely used as fuel worldwide, and the demand for wood pellets is expected to increase further in the next few years.

The main production costs include raw materials, labor, electricity costs, and sites. Sawdust, straw, forest residues, wood chips, etc. are the main raw materials for making wood pellets. The cost of one ton is about 30.8-92.3 US dollars. We take the average value and calculate the raw material cost as 61.5 US dollars per ton. Electricity and labor costs vary according to different countries and regions. You can calculate according to the specific situation.

The price of one ton of wood pellets is about 110-180 US dollars. We also take the middle value and calculate the selling price as 145 US dollars per ton.

So how much money can a biomass pellet machine with a production capacity of 1-1.2 tons per hour make in a year? After calculation, we can get the following table:

Operating cost/day
	Investment	Quantity	Value	Input costs	Total cost
1	Raw material	1T*8h=8T	61.5 USD/T	492 USD	559 USD
2	Power	90kwX0.7=63kwh	0.15 USD/kWh	9 USD
3	Labor	2	21 USD/day	42 USD
4	Space	1 USD/day	8 USD	8 USD
5	Parts loss	1 USD*8=8 USD	1 USD	8 USD
Revenue/day
	Output	Quantity	Value	Income	Profit
1	Wood pellets	1T*8h=8T	145 USD/T	1160 USD	601 USD

Annual profit = $601*250 days = $150,250

Therefore, a wood pellet machine can bring high returns. So where can we buy a wood pellet machine with good quality, high output and easy operation?

The ring die wood pellet machine produced by Henan Hengju Machinery can process various wood chips, sawdust, straw, etc. into high-quality wood pellets through high-speed rotating rollers. A variety of outputs are available, and there are also professional wood pellet production lines. The company will assign professional engineers to you to tailor the production plan according to your raw material conditions and processing volume. If you are interested, please feel free to consult.

How to choose the right wood pellet machine

Please tell us your production raw materials, want to produce what particles, the required output and other requirements, we will recommend you the most suitable pellet machine products.
Are all the machines you make standard?

We can customize the machine according to your requirements.
How long to receive the mechanical equipment after purchase

Spot products will be shipped within 3-5 days after the trial operation of the machine, and customized products will generally be shipped within 20-35 days depending on the construction period. Customized products are designed by professional engineers according to the different raw materials and processing volume of customers to ensure that each machine meets customer needs.
How is this machine installed?

Under normal circumstances, we offer complete machine delivery. We will provide detailed installation drawings for each machine. We can also arrange technicians to guide the installation on site.
What about the supply of major components?

will be provided when you purchase the machine.
Do you test the machine before delivery?

Yes, we will test each machine and production line before shipment and send you a working video. You can also check the machines you buy at our factory before delivery.
Do you have a detailed catalogue and picture book?

Yes, please tell me your contact information and email address, and I will send you our electronic catalogue.
How many workers does this machine need to be operated?

Normally only 1-2 people are needed.
How many workers does such a production line need to operate?

Under normal circumstances only 4-8 workers to operate, we can according to your request for you to design more scientific production line.
Does the price include freight?

We can offer you exw. FOB and CIF and other quotations.

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