Activated Carbon Carbonization Furnace
Say goodbye to high energy consumption! Hengju Activated Carbon Equipment boosts efficiency by 50%, offers a 10-year lifespan, and features a failure rate of less than 0.5%.
Product Intro
Each product is carefully processed and manufactured for your satisfaction.
Technical parameters
Each product is carefully processed and manufactured for your satisfaction.
| Model | HJ-Capacity (kg/h) | Main Motor Power/KW | Closed Type Feeder Power/KW | Furnace temperature/℃ |
|---|---|---|---|---|
| HJ-HX200 | 10-20KG | 1.5 | 0.37 | 800-1100℃ |
| HJ-HX500 | 25-35KG | 2.2 | 0.37 | 800-1100℃ |
| HJ-HX800 | 40-45KG | 3 | 0.55 | 800-1100℃ |
| HJ-HX1000 | 80-100KG | 5.5 | 0.75 | 800-1100℃ |
| HJ-HX1200 | 150-200KG | 11 | 1.5 | 800-1100℃ |
| For more please contact: info@hengjumachinery.com | ||||
Activated carbon making machine operation demo video
Watch our comprehensive demo video showcasing the operation of the activated carbon making machine. Learn step-by-step how this advanced equipment efficiently transforms raw materials into high-quality activated carbon. Ideal for manufacturers and enthusiasts looking to understand the intricacies of activated carbon production.
Difference between carbonization furnace and activateccarbon activation furnace
Application scenarios of activated carbon
Activated carbon is widely used in liquid filtration and gas filtration, generally divided into industrial grade, food grade, and medical grade; Often used in industrial wastewater, exhaust gas treatment, air purification equipment, etc., it can strongly adsorb harmful substances and impurities such as formaldehyde, accurately filter harmful gases, protect every breath, and comprehensively assist in various life scenarios.
Our advantages
Advantages of activated carbon furnace:
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Higher efficiency
It can work continuously. The drum is designed with an inclination angle and can rotate continuously. The produced activated carbon will slowly move to the discharge port.
High product reliability
The speed of the furnace body can be freely controlled, and the adjustability of the entire high-temperature activation process is large.
Easy operation
The activation temperature can be adjusted, and the burner can automatically make up the temperature according to the temperature in the furnace.
Cost saving
The furnace tube is made of stainless steel, high temperature resistance, fast heating, low maintenance costs Two-year warranty
Saving time
Easy to install, easy to operate, short installation time quickly start working.
Automation system
There are almost no vulnerable parts in the whole machine. The activated carbonization furnace is equipped with an intelligent control system with a high degree of automation.
Key Features of Activated Carbon Production Line
Choose HengJu activated carbon production Solutions for unparalleled features that outshine the competition.
High Efficiency and Output
Our activated carbon production line is designed to optimize every stage of the process, ensuring maximum output with minimal downtime. By utilizing advanced technology and automation, our systems can produce high-quality activated carbon at a faster rate, helping businesses meet increasing demand without compromising on quality.
Customizable Solutions
We offer a range of customizable options tailored to fit various production capacities and specific needs. Whether you require different sizes of activated carbon granules or specific activation methods, our team will work with you to design a system that aligns perfectly with your operational goals.
Energy Efficiency
Our activated carbon production line is engineered with energy-efficient technologies that reduce power consumption while maintaining high performance. By optimizing energy usage, our solutions not only lower operational costs but also contribute to a more sustainable production process.
User-Friendly Operation
Our production lines are equipped with intuitive controls and interfaces that simplify operations. Comprehensive training and support ensure that your team can quickly become proficient in managing the production line, minimizing the learning curve and enhancing overall productivity.
Work principles
It mainly uses its own carbon element, uses air (hydrogen) as the combustion accelerator, rotates and burns in the activation furnace, reaching a temperature above 1000°C, and then uses water vapor, carbon dioxide, and hydrogen as the activator and activation medium. For activated carbon, the production process is relatively simple, and there is no pollution problem in the physical activation furnace during the production process.
This guide details each step, from raw material processing to final product quality assurance, emphasizing efficiency and innovation in activated carbon manufacturing.
Raw material range
Coconut shell, walnut shell, apricot shell, peach shell, bamboo, coal and other high-quality hardwoods. These raw materials have developed pore structures, strong hardness, and low ash content after high temperature. They are the best raw materials for making activated carbon.
This guide details each step, from raw material processing to final product quality assurance, emphasizing efficiency and innovation in activated carbon manufacturing.
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Why choose us
15+
Years of Experience
15 Years Industry Experience, Quality assurance, Price advantage
1000+
The number of our customers
More than 1000 customers use our machinery.
5000+
Interested customers
More than 5000 customers are interested in our mechanical equipment
$1B+
Cumulative sales amount
Cumulative sales Over $1B ranks first in the industry.
60+
Professional Engineer
More than 60 professional engineers to solve all kinds of problems for you.
1600+
Employees of the company
Hengju machinery has more than 1600 employees.
150+
Maximizing Your Investment Success
Our products sell well in 150 countries around the world
68%+
Industry share
68% of the world's activated carbon products by our activated carbon equipment processing production
Customer Testimonials
Explore testimonials showcasing clients' success stories with Hengju Machinery, highlighting the transformative journey they've experienced.
i will use this activation furnace to make walnut shell into activated carbon. hengju told me how to operate control box, Our activated carbon production line has not only boosted our efficiency but also reduced operational costs. The investment was well worth it, and we're seeing a significant return on our investment.
Ashley Davis Entrepreneur
Since we upgraded to the new activated carbon production line, the quality of our product has improved drastically. The precision and control we now have make all the difference in meeting our stringent quality standards.
Fernando Entrepreneur
With the upgraded activated carbon production line, we've been able to take on larger contracts and meet tight deadlines. This has positively impacted our sales and overall business growth.
alessandro Entrepreneur
Activated carbon production line FAQ
Explore the most frequently asked questions about activated carbon production lines. Learn about the manufacturing processes, equipment required, quality control measures, and the applications of activated carbon. Get insights into sourcing materials, production costs, and best practices for setting up an efficient production line.
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What is an activated carbon production line?
An activated carbon production line refers to the complete system and processes used to manufacture activated carbon. This includes the raw material selection, carbonization, activation, and post-processing phases. Activated carbon is produced from various carbon-rich materials, often undergoing specific treatments to increase porosity and surface area, making it highly effective for adsorption purposes.
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What raw materials are used in the production of activated carbon?
Activated carbon can be produced from a variety of raw materials, including coconut shells, wood, peat, and coal. Each material has its benefits regarding porosity, surface area, and adsorption capabilities. The choice of raw material affects the final properties of the activated carbon, influencing its suitability for specific applications.
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What are the main steps involved in the activated carbon production process?
The activated carbon production process typically involves several key steps: first, carbonization, where the raw material is heated to high temperatures in an oxygen-free environment; second, activation, which can be accomplished chemically or physically to create the porous structure; and lastly, cooling, milling, and packaging of the final product. Each step requires careful control to ensure the desired quality and properties of the activated carbon.
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What industries utilize activated carbon produced from production lines?
Activated carbon has diverse applications across various industries. It is commonly used in water treatment, air purification, food and beverage processing, pharmaceutical applications, and gold recovery. The effectiveness of activated carbon in removing impurities, odors, and contaminants makes it an essential element in these sectors.
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What are the environmental benefits of using activated carbon?
Using activated carbon can have numerous environmental benefits. It effectively filters pollutants and toxins from air and water, contributing to cleaner ecosystems. Additionally, the production of activated carbon can also involve recycling waste materials, such as coconut shells or wood chips, reducing landfill waste and promoting sustainable practices. This shift towards eco-friendly solutions helps combat pollution and enhances overall environmental health.
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We customize the beset solution for each customer
Are you looking for efficient activated carbon production equipment? Our products utilize advanced technology to significantly improve production efficiency and product quality. Whether you're a small business or a large factory, our equipment can meet your needs. Inquire now and enjoy exclusive discounts! Contact us today to get more information and expert advice, and give your production line a boost!
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